Automatic cutting machine cutting fabric panels on the Jiashun factory floorCutting floor / Humen, Dongguan

Jiashun / Cut and sew manufacturing

Cut and Sew Manufacturer — Pattern-to-Pack Production

Multi-panel hoodies and tees, multi-pocket cargos, carpenter denim, patchwork jorts and bindings — construction beyond blank decoration, cut and sewn in-house at our main facility of 3,000 m² in Humen, Dongguan.

Starting MOQ
50 pieces
Per style, per color
Simple samples
10–18 working days
From pattern to first sample
Bulk
20–30 working days
After sample approval
Main facility in Humen
3,000 m²
Pattern, cutting and sewing in-house

01 / What cut and sew means here

Your pattern, not someone else's blank

Fabric is sourced to your spec, a pattern is cut to your fit and panels are sewn into your garment. Decorating a pre-made blank is faster and cheaper, but the fit, the fabric and the construction stay someone else's.

Stack of identical plain folded blank t-shirts

A printed blank

Someone else's garment, your print on top.

Fit, fabric weight and construction are fixed by the blank. Decoration is the only variable.

Cut fleece hoodie panels laid out beside paper pattern pieces on a cutting table

Cut and sew

Your pattern, your fabric, cut into panels.

Fit, fabric, construction and labels start from your spec and are approved on a physical sample.

If demand isn't proven at 50 pieces per style, per color yet, blanks are the rational choice — and we say so. When to switch from blanks to cut and sew

02 / Construction

Construction a blank can't take

Construction is where the difference shows. These details are assembled from cut panels — work a finished blank cannot take.

  1. Hoodie built from contrast colour-blocked fleece panels

    01

    Multi-panel hoodies & tees

    Contrast panels, yokes and colour-blocking cut from separate fabrics and sewn as one garment.

  2. Olive twill cargo pants with bellows side pockets

    02

    Multi-pocket cargos

    Bellows and flap pockets, articulated knees and reinforced stress points.

  3. Washed indigo carpenter jeans with hammer loop and double knees

    03

    Carpenter denim

    Hammer loops, tool pockets and double knees in contrast topstitching.

  4. Denim shorts pieced from several denim washes

    04

    Patchwork jorts

    Panels pieced from several denim washes into one garment.

  5. Contrast binding on the hood edge of a black fleece hoodie

    05

    Bindings & hardware

    Contrast binding on hoods, necklines and hems; heavy metal zippers specced per style.

Construction references.

03 / Pattern to pack

From pattern to packed carton on one floor

Six stages, one factory, one approved sample to check every stage against.

  1. Hoodie sketch with fabric and rib swatches on a cutting table

    01 / 06

    Design review

    Send a reference garment, sketches or a tech pack. We review fit, fabric and construction, then send the quotation.

  2. Hoodie pattern pieces on a pattern-making screen

    02 / 06

    Pattern

    Your fit becomes a graded production pattern.

    Pattern & fit development
  3. Straight-knife cutter working through a stacked fabric lay

    03 / 06

    Fabric & cutting

    Fabric sourced per style — weight, composition and handfeel — then marker-planned and cut in-house.

    Fabric sourcing
  4. First hoodie sample on a dress form in the sample room

    04 / 06

    Sample

    Simple samples take 10–18 working days. Every spec is approved on a physical garment before bulk cutting starts.

  5. Sewing machine operators at work on the factory floor

    05 / 06

    Sewing & finishing

    Panels sewn in-house. Print, embroidery and garment washes are coordinated on the same program.

    Washing & garment dye
  6. Packed cartons stacked on pallets in the warehouse

    06 / 06

    QC & packing

    Bulk takes 20–30 working days after sample approval. Every garment is checked, then packed to your spec.

    Quality control & packing
Sewing team working at machines on the Jiashun factory floor

04 / Start from what you have

You don't need a finished tech pack

A reference garment, a size chart and artwork files are enough for design review. We build the missing specifications with you and lock everything on a physical sample before bulk.

Send · reference garment or tech pack · target fabric and weight · quantity per style and color · launch date

Before your first brief

Questions,
answered.

What does cut and sew mean in clothing manufacturing?

The garment is made from scratch: fabric is sourced to your spec, panels are cut from your pattern and sewn into your design. It is the opposite of decorating pre-made blanks — the fit, fabric, construction and labels are all yours.

What is your MOQ for cut and sew orders?

MOQ 50 pieces per style, per color.

How much does cut and sew development cost?

Development is quoted per style and covers pattern work, the first sample and revision rounds before bulk. Sample and bulk unit prices are confirmed in the project quotation.

Do I need a tech pack to start?

No. A reference garment, measurements and artwork are enough to begin design review; we build the missing specs with you. A finished tech pack speeds up quoting but is not a requirement.

When should a brand switch from blanks to cut and sew?

When demand is proven at 50+ pieces per style, per color, when the design needs fits, weights or washes the blank market cannot supply, or when relabeled blanks start hurting the brand's credibility. Before that point, blanks are the rational choice — and we say so.

How long does a cut and sew order take?

Simple samples take 10-18 working days. Bulk takes 20-30 working days after sample approval, and revision rounds run at your pace between the two.

Do you handle decoration and washing in the same order?

Yes — printing, embroidery, patches, appliqué and garment washes are coordinated inside the same program, sequenced correctly and approved on the same sample.

Do you keep our designs confidential?

Your patterns, samples and artwork are used only for your production; we don't show client work publicly.

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